What is a disadvantage of mechanical fastening?

A significant disadvantage of mechanical fastening is that it requires precisely aligned components. This alignment is crucial for ensuring that the fasteners secure the parts properly and maintain the integrity of the assembly. If components are not aligned correctly, the fastener may not apply the right clamping force, which can lead to joint failure or structural weaknesses. In many applications, precise alignment can be challenging to achieve, especially in high-speed or automated assembly environments, which can complicate the fastening process and increase production time.

In contrast, other fastening methods may have advantages that mitigate about alignment concerns. For example, adhesive bonding can accommodate some misalignment because it relies on a surface area for strength rather than a mechanical interlock. The requirement for precise alignment highlights a technical challenge associated with mechanical fastening that can impact overall product reliability and performance.